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Re: Progress Update

Posted: Fri Jun 20, 2014 6:52 pm
by Ebby
Your in for quite an adventure. Good building! I'm not done either but getting closer. :D

Re: Progress Update

Posted: Thu Nov 06, 2014 9:02 am
by tlandrum
I have already had several people send me pictures of the EAA announcement... Congrats guy, you have built a beautiful bird! And I love how all my friends are surprised I already knew about your plane all the way over the pond! Great work, thanks!

Re: Progress Update

Posted: Wed Apr 05, 2017 2:04 pm
by orchardair
Just because I am back at it, I figured I'd post a picture of my latest welding session, the aileron idlers:
Welding again, after a long hiatus
Welding again, after a long hiatus
AileronIdlers.jpg (239.48 KiB) Viewed 4234 times

Re: Progress Update

Posted: Fri Apr 14, 2017 10:45 am
by HC85
Good to see your still at it!

I noticed that you didn't open the ends up and you that you left an extended amount of length on the tubes...... I went ahead and burnt mine up on the first try ....cause I didn't do as you did! ... I did those a while back to learn how to weld... or .....how not to weld.

Nice work!

Re: Progress Update

Posted: Fri Apr 14, 2017 11:17 am
by HC85
A couple shots ...my lower wings and aileron skin press. One more aileron to close and the lowers are done. Uppers already done, CTR section done. Fuse Next!

Re: Progress Update

Posted: Mon Apr 17, 2017 10:58 am
by orchardair
Nice work!
I might make you an offer on your aileron skin press when you're done!
Just to show the end result of my aileron Idlers (pre paint).

Re: Progress Update

Posted: Mon Apr 17, 2017 8:37 pm
by HC85
Hey thanks!

I thought about bringing it to Brodhead this year and let some folks borrow it if they need to. It is not perfect, but did a good job for me. I used 2024 T-3 and liberal amounts of spray lube (WD-40) on the metal, after many practice sheets!

The sheet can get off kilter if ya don't pay attention, but that's half fun I guess. I have another friend who expressed interest in using it also. Maybe it could become a "pass-around tool"?

Your idlers are lookin good!

Re: Progress Update

Posted: Wed May 03, 2017 1:07 pm
by orchardair
Aileron brackets in 67 easy steps...
Start with enough material so that you don't burn edges when welding.
Start with enough material so that you don't burn edges when welding.
DSC_1418.jpg (111.19 KiB) Viewed 4127 times
Draw hole locations. Make sure you make mirror image parts.
Draw hole locations. Make sure you make mirror image parts.
DSC_1419.jpg (107.47 KiB) Viewed 4127 times
Drill pilot holes...
Drill pilot holes...
DSC_1420.jpg (100.24 KiB) Viewed 4127 times
Enlarge the holes with step drill bit. (Mark how deep you have to go!)
Enlarge the holes with step drill bit. (Mark how deep you have to go!)
DSC_1421.jpg (128.68 KiB) Viewed 4127 times
Also mark the cutouts. (don't cut yet).
Also mark the cutouts. (don't cut yet).
DSC_1424(1).jpg (97.55 KiB) Viewed 4127 times
(to be continued)

Re: Progress Update

Posted: Wed May 03, 2017 1:09 pm
by orchardair
Aileron brackets, continued...
Cut the large piece, add tubes, leave extra long for now.
Cut the large piece, add tubes, leave extra long for now.
DSC_1425.jpg (109.29 KiB) Viewed 4127 times
to be continued once welding has been done.

Re: Progress Update

Posted: Thu May 04, 2017 9:18 am
by HC85
Sweet! ( I burnt the first set of mine up for those too! :lol: )