While I was doing the calculations for the compression tubes I came across a subtle error on the plans that is small enough that it probably won't affect a build. But it probably will cause some grief in building the wing.
If you look at the rib template drawing you will see that the rib has a slight upward curve at the bottom of the front spar. This isn't mentioned in the cross section of the front spar for either top or bottom wing. The slope of the bottom of the front spar is 1/32" of an inch from front to back and not level as shown on the plans. The ribs will fit, but there needs to be some fitting if you use the height of 4.842" as shown on the plans. Shave the spar down to 4.81 and the ribs will fit nicely with a slight gap at the back if the front spar.
However, the bottom of the front spar is about 1/16" higher than the rear spar because of the same slight curve in the bottom of the rib. All of the measurements for the compression tubes are from the bottom of the spars. That makes all the compression tubes misaligned by 1/16" from front spar to rear spar. If you put a level on the bottom of the rib, and then on the compression tube, they won't be the same.
- Bottom of Front Spar
- Capture.PNG (41.45 KiB) Viewed 12917 times
The problem doesn't exist for the center section spars. The bottom of the spars are level as they sit on top of the 1/4" plywood floor. Detail A on drawing 04 shows the bottom of the plywood floor is blended to match the bottom of the wing at the front spar. So if you aligned the wing to match the center section, the hole for compression tube #1 on the front wing will be 1-11/16" from the bottom of the front spar.
mar.15.2017- I was putting my first wing together and took a picture of 1/32" gap on bottom of main spar. I didn't slant the bottom of the spar to match.
- 20170315_133646 Small.jpg (196.03 KiB) Viewed 12865 times
While I was doing the calculations for the compression tubes I came across a subtle error on the plans that is small enough that it probably won't affect a build. But it probably will cause some grief in building the wing.
If you look at the rib template drawing you will see that the rib has a slight upward curve at the bottom of the front spar. This isn't mentioned in the cross section of the front spar for either top or bottom wing. The slope of the bottom of the front spar is 1/32" of an inch from front to back and not level as shown on the plans. The ribs will fit, but there needs to be some fitting if you use the height of 4.842" as shown on the plans. Shave the spar down to 4.81 and the ribs will fit nicely with a slight gap at the back if the front spar.
However, the bottom of the front spar is about 1/16" higher than the rear spar because of the same slight curve in the bottom of the rib. All of the measurements for the compression tubes are from the bottom of the spars. That makes all the compression tubes misaligned by 1/16" from front spar to rear spar. If you put a level on the bottom of the rib, and then on the compression tube, they won't be the same.
[attachment=1]Capture.PNG[/attachment]
The problem doesn't exist for the center section spars. The bottom of the spars are level as they sit on top of the 1/4" plywood floor. Detail A on drawing 04 shows the bottom of the plywood floor is blended to match the bottom of the wing at the front spar. So if you aligned the wing to match the center section, the hole for compression tube #1 on the front wing will be 1-11/16" from the bottom of the front spar.
mar.15.2017- I was putting my first wing together and took a picture of 1/32" gap on bottom of main spar. I didn't slant the bottom of the spar to match.
[attachment=0]20170315_133646 Small.jpg[/attachment]